TECHNOLOGY

Product Development for custom-made

order made

By building the integrated production system, we implement manufacturing that customers are satisfied.

STEP01 01	Specification Setting

First, we hear what the customer wants and set the product concept. Based on the concept, we determine the overall specification such as the size, materials, and expected performance.

STEP02 Exterior Design

After the specification is set, we design the product exterior. With the product image of the actual installation, we proceed the product design with understanding customer’s needs.

Making prototype is available upon customer’s request. Customers can check the product design with prototypes.

STEP03 Product Development

With the specification and design, we develop the prototype with using CAE analysis.By developing towards the mass production from the stage of the prototypes, it leads to the product development with cost balanced.

STEP04 Making a Mold

Based on the product drawing, we make a mold.
We can make a new mold as long as we have the actual product.
With a long time experience, knowledge and well trained technique, we provide the products which meet customer’s expectations.

STEP05 Performance Test

3D Scanner
Vibration Tester
Impact Testing Rig
Thermostatic Chamber
salt spray tester
Curvature Measuring Device

We use measuring instruments and inspection equipment, and check if the product meets the evaluation criteria assumed in the product design phase.

STEP06 完成

Products are manufactured in the own factory and delivered to customers.
We ensure the follow up after the delivery. Please feel free to contact us.

RRODUCT FACILITY

Production Facility

The factory automation system is installed since before, we have a cutting-edge processing facility and inspection equipment. Excellent production facility supports manufacturing with the cost balance.

Injection molding machine. Machining center. Automated puroduction line. 3D scanner and CMM.

Quality Maintain the Quality

In these days, consumer needs are diversified, a change happens anytime for external circumstances and day to day situations. In order to maintain our quality in the market, it is important to form the manufacturing which is adaptable to environmental change.
Under the great principles of 4M, we aim to maintain the quality that withstands to changes by ensuring every employee being faithful to each role and rules through the quality management system.

ACTION PLAN

  • With the thought of “CUSTOMER SATISFACTION FIRST”,
    every employee implements the quality assurance activity under each group’s responsibility.
  • We provide the trusted product that meets customer requirements.
  • We assure the stable quality through standardizing tasks and ensuring it is implemented.
  • Constantly practice the originality and ingenuity to improve the quality management system with the factory which meets quality standard.

Promises with 4M

4M promise

Man Change of people

With the ongoing recruitment and job education based on the corporate standard, we strive to maintain the engineering skill of Japan Quality.

Machine Change of Machines

With the proactive maintenance and repair, we stabilize the production process by reducing the risk of machine troubles and shutdowns.

Method Change of Method

By repeating the improvements through day to day PDCA, we establish the reliably optimized process.

Material Change of Material

We manufacture products that people feel secured by clarifying how to control materials, and cooperating with suppliers.

Promises with 4M Man Change of people Machine Change of Machines Method  Change of Method Material Change of Material

Cost Delivery Promote In-House Production

We outsourced skills, products, and services, that we were not able to manufacture, to suppliers before. However there were some issues regarding Cost and Delivery in improving Quality, Cost and Delivery.
We setup affiliates in overseas to cover the techniques which are not available in domestic factories, built the system that completes production in DAITO PRESS group, and we are working on further development.
We create products with excellent balance in Quality, Cost, and Delivery, and contribute to customer’s delight.

Merit with In-House Production

MERIT

Cost Saving

Cost controlled production is available.

Reducing the cost and profit rate that are paid to business partners.

Control

Improving the quality control and security

Completely control employee’s tasks

Increased Efficiency

Quick response becomes available.

Speedy delivery becomes available

Technical Asset

Increase the technical asset and know-how

Available to provide the best solution to customers

Manufacturing by DAITO PRESS Mfg.

Main Factory Saitama Factory Thai Factory China Factory